| Sandpapers |
Wet/dry
sandpaper works fine for tumbling polymer clay. One method
is cut up the sheets into pieces (chips). One
modification to that step is to glue two sheets back to back
to double the sanding surface. Another method is to
line the tumbling barrel. Many folks combine the chips with the
lining.
Sources for wet/dry
sandpaper vary. I have not found one place that has all the grit
sizes I want (100 - 2500 CAMI), but www.onlineindustrialsupply.com comes
close. However, their sandpapers are FEPA, instead of CAMI.
In
my neck of the woods, I usually find the
coarser CAMI sandpapers in the hardware stores. 3M
has a decent online site. Look for 3M
Imperial Wetordry Paper Sheets. Note, those papers
are also FEPA.
Specialty shops like
painting supplies, woodworking or automotive body and paint
suppliers, will likely carry the higher grits. But be prepared
for some of the staff not knowing there are different sandpaper
grades/standards (CAMI vs FEPA). They may even mix CAMI and
FEPA grades and not understand the potentially diasterous and
counterproductive effects. For example, one shop
I go to has CAMI 600, P800, 1000, 1200, 1500, 2000, 2500. Since
the P800 is equivalent to about 450 in ANSI, anyone who thought
they were doing well going from 600 to 800 would simply be undoing
all the work they put into sanding at 600. What's worse is once
one finishes using the 800P, sanding at the higher grits just
won't work! |
| Sandpaper
Chips Prep for Tumbling |
Some
of you may have noticed "A" grade wet/dry sandpaper
(A = thinner or more flexible paper) tends to curl when it gets
wet. This makes it less effective, IMHO, in a wet tumbling environment.
Based
on the info at glassattic.com, I glued two sheets, back to back. Note
that not everyone takes these extra steps and don't find that
a problem. Of all the glues I
tried (water-resistant epoxy, E6000, super glue), I found Devcon's
Titanium waterproof 2-part epoxy worked the best. But my, does
it stink! I work on
a sheet of wax paper to protect my work surface. I place a sheet
of sandpaper, business side down, on the wax paper. Squeeze the
epoxies onto the back of the sandpaper, use a toothpick to mix,
then an old credit card to smear a thin layer of the epoxy all
around until it covers the entire sheet. Then set
another sandpaper sheet on top (back to back), press and smooth
to squeeze out any trapped air and excess glue. then weight the
sandpaper in-between two glass cutting boards overnight.
I purchased
a paper trimmer to cut the sandpaper into 1/4" narrow strips
and then cut the strips into 1/4" square chips. Note: whatever is
used to cut up sandpaper, the blades will be ruined for cutting
paper or fabric. I make very,
very sure to store the chips in marked containers or bags so I
can identify which grit is which. I put mine in marked ziplock
bags. |
| Kiddie
Rotary Tumble Sanding with Sandpaper Chips |
| |
I hand
or machine sand (e.g. B&D Mouse) with 320 grit to remove
any surface imperfections like bumps and ridges.
I started with my
400 grit chips. I place alternating layers of sand paper chips
and beads into the barrel until it's about 3/4s full. The kiddie
tumbler should hold about 1/2 cup of beads.
Add water until it barely
covers the stuff and add a few drops of gylcerine, seal 'er up
and place the barrel into the mechanism and plug it in.
I use glycerine instead
of soap, because it helps keeps the sandpaper from clogging with
sanding debris without foaming the water too much.
Because the kiddie tumbler
has 3 fins along the inside, I don't line the barrel with sandpaper. |
 |
| |
Tumbling
times per grit (CAMI standard):
| 400
grit |
20-24
hours |
| 600
grit |
20-24 hours |
| 1000
grit |
12 hours |
| 1500
grit |
12 hours |
|
|
| |
When the
time is up, I pour the contents into a strainer to rinse the
beads and chips.
Note: A batch of sandpaper
chips should be effective for about 250-300 hours of tumbling. |
|
| Lortone 3A Rotary Tumble Sanding with Sandpaper Chips |
| |
 |
Lortone rock tumblers seem to be pretty common, which
helps when you're shopping for replacement parts or are looking for
technical assistance.
There are many models, so do your homework to decide which model(s)
will suit your needs. |
| |
I hand
or machine sand (e.g. Mouse or Scumbuster) to remove any surface
imperfections like bumps and ridges.
When simply
adding polymer clay beads, sandpaper and water into my Lortone
tumbler barrel, I found the black rubber slightly yellows my
beads.
The best thing I can
figure is the barrel needs to be lined along the sides, top
and bottom with something to protect the polymer clay from
constantly rubbing against and getting stained by the black
rubber.
If I can locate high
end wet/dry sandpaper paper grades "B" or "C" (which
are stiffer than "A") and line the barrel with those,
I suspect that would work wonderfully. I just haven't searched
for those products, yet.
Borrowing from some
of the characteristics of my plastic kiddie tumbler barrel, I
decided to modify a plastic container and insert that in the
Lortone barrel. It protects the beads from discoloration and
because I added some "fins"
to the container, it promotes tumbling, just like the kiddie tumbler.
Steps
I took to modify the 32 oz. polypropylene container are advanced
steps.Click here if
you're interested. |
| |
It takes
about 2.5 - 3 back-to-back glued pairs of 9x11 sheets to make
enough for tumbling in my 3A Lortone barrel. 1 sheet pair = 1/4
cup chips. I usually add about 1 and 1/2 cup of beads and about
3/4 cup of chips.
I place alternating
layers of sand paper chips and beads into the barrel until
it's about 3/4s full. Then I add enough water to touch the
bottom of the top layer of beads, and a few drops of gylcerine,
seal 'er up and place the barrel into the mechanism and plug
it in. |
| |
Tumbling
times per grit (CAMI standard):
| 400
grit |
18-24
hours |
| 600
grit |
18-24 hours |
| 1000
grit |
10-12 hours |
| 1500
grit |
10-12 hours |
|
Note:
These are the time periods I've used because they fit in with my
work schedule. You my find shorter times are just as effective. |
| |
I pour
the contents into a strainer to rinse the beads and chips.
Note: A batch of sandpaper
chips should be effective for about 250-300 hours of tumbling. |
|