| After
a bit of informal research on my own, I've concluded there are a few things
or conditions that can cause the pasta machine to discolor polymer clay.
This information may differ a little from what you've been told up til
now.
From personal research
and testing, I've concluded that there are three discoloration types:
1) light or dark grease or oil along
the outer edges of the clay sheet,
2) tiny (hard or soft) bits of various
colored clay deposited on various areas of the clay sheet,
3) dark to black smears or streaks
on various areas of the clay sheet.
1)
greasy, oily smears along the edge of the clay sheet.
Lubricants are used to keep a pasta machine's metal parts turning as
smoothly as possible. Because the pasta machine is intended for food
use, it unlikely the manufacturer would improperly lubricate or over
lubricate it. It would be a real turn off to see one's pasta full of
gear grease. However, for whatever reason, if there is too much lubrication,
it can migrate onto the roller surfaces and scrapers, then to your clay.
This is the easiest
discoloration problem to correct. Hold a paper towel on the edge of the
rollers while cranking the pasta machine to absorb the excess lubricant.
Then pass light colored scrap clay through the pasta machine to see if
the problem is gone.
2)
Bits of various colored clay on various areas of the clay sheet.
Sometimes the bits are soft, sometimes they're hard. What they are are
little return gifts that the scrapers had scraped off clay sheets as
they passed by, clay that accumulates between the rollers and the
scrapers over time. That's why those little bits can be of various colors.
Under certain circumstances, the old clay decides to escape from the
scrapers and hitchbacks onto the nice new clay.
To correct this problem:
remove the scrapers and wipe away all that residue clay with a clean
paper towel. If the clay is hard or real difficult to remove apply
a little WD-40 or mineral oil and let it soak into the clay to soften
it.
3)
Black rust: those black smears or streaks on various areas
of the clay sheet.
This is the biggest complaint of all. Most assumed that these streaks
are caused by the pasta machine's lubricant. Most complain about being
plagued by some streaking throughout the course of using their pasta
machine, no matter how old it is. Other's don't notice it. Most say
it's more noticeable when their machine is new.
After a bit of research,
I learned the rollers and scrapers of apparently all pasta machines
are made of steel, probably carbon steel, which can be very reactive
to various chemicals, oxidizers, acids and alkalis. Many fine cooking
knives are made of from carbon steel. So,
steel is not invincible, not inert.
With steel there
are two common reactions or oxidations - red rust (FeO2) or black rust
(FeO3). Apparently,
some plasticizers in clay are oxidizers, promoting black rust; that
infamous dark to black streaking.
I noticed because
the clay that seems to promote oxidation the best is plain ole soft
translucent. This makes sense because it has the highest ratio
of plasticizer per weight/volume. But any polymer clay leaves residue
on the rollers and scraper blades which can react with the
steel.
You're probably just
thinking, "Stop! I just want to know how to get rid of those pesky streaks?"
Like fine cutlery
for the kitchen, pasta machines require a bit of care and consideration,
probably a bit more than you thought; definitely more than I thought.
In general, if you're having black rust problems (*if* because not
everyone does), you'll need to remember to clean away as much of the
plasticizer and clay as you can. It's like remembering to not let your
expensive steel carbon knives sit in water for too long.
Recently [27sep09] , I tried many different
chemicals on the rollers of an unused Atlas pasta machine, dated 1999.
(Yes, I avoided using the thing for 10 years because it oxidized and
soiled my clay so badly). All of the substances listed below caused instant
or near instant black rust on this machine (some created a lot more black
rust than others):
- any metal polish, Brasso
- isopropyl alcohol (99%)
- nail polish remover
- coconut oil
- WD-40
- Formula 409
- Greased Lightning
- carburetor cleaner
- heavy duty silicon spray
- and probably a few other household cleaners I forgot that I tried
The point is new roller steel can be extremely reactive! So far, I've
found one humble substance that actually removed the black rust caused
by all those chemicals listed above.
Ammonia!
Yup, that smelly, 'hold your nose' ammonia. I figured if acids
are infamous for promoting black rust on carbon steel, maybe a mild alkaline
substance would counteract it. I just happened to have a bottle of liquid
sudsy lemon-scented ammonia under the sink that's been itching for something
to do.
So here's what I have done, a few times now, to remove the black rust:
- Removed the scraper blades (they need to be out of the way since
they will trap liquids)
- Put the machine back together (without inserting the blades)
- In a small bowl, added about 1/4 cup of clean water and 1-2 tablespoons
of the liquid ammonia (precise measurements are not necessary)
- Dampened a clean paper towel with
the ammonia solution, squeezed out excess liquid
- Laid the towel across both rollers, pressed firmly and rotated the
rollers several times
- Checked the towel for black rust residue, if present, repeated with
another clean, damp paper towel
- Once the paper towel looked clean, thoroughly dried the rollers with
a dry paper towel
- Cleaned and dried the scraper blades the same way
- After the rollers and blades are thoroughly dry, re-inserted the
blades.
I can only presume
that over years time, the steel's reactiveness lessens. My well aged,
well used Atlases don't seem quite so reactive. So I think the above
steps are more useful to those who have just acquired a new pasta machine
with uncoated (no Teflon) rollers.
For those who have
fairly minor black rust problems, I would recommend just wiping
down the rollers, etc. with a dry paper towel when you're done using
your PM for the day, especially if your machine is new. Just as you
shouldn't leave fine steel cutlery soaking in water, don't
let raw clay or residual plasticizer linger on the roller or scaper
blade surfaces. And before rolling light color clays, check for black
rust with a clean paper towel. If present, you can do the ammonia cleaning
step above to remove it.
Given the potential
reactiveness of the steel rollers and scraper blades, I'm also very
careful about substances used to clean them. I definitely don't
use anything that is considered a moisturizer, anything that contains
glycerine or any other emulsifier. Moisturizers and glycerine can be
thought of as thick water. They coat like a grease or cream and contain
lots of water. While it is great for moisturizing skin, they linger
on the metal and can cause steel and iron to oxidize. |